4、全塑型阻隔性複合包裝材料
(1)高阻隔性全塑型複合包裝材料
工業化的高阻隔性全塑型複合包裝材料,常用的阻隔性樹脂通常是聚偏二氯乙烯(PVDC)、乙烯-乙烯醇共聚體(EVOH)、芳香尼龍MXD6等等。它們不僅可以製得透明性佳、高gao阻zu隔ge的de包bao裝zhuang材cai料liao,而er且qie其qi熱re塑su性xing性xing能neng可ke以yi采cai用yong共gong擠ji出chu的de方fang法fa,由you塑su料liao粒li料liao直zhi接jie生sheng產chan出chu所suo需xu要yao的de複fu合he包bao裝zhuang材cai料liao,實shi行xing清qing潔jie化hua生sheng產chan。由you於yu他ta們men均jun具ju有you熱re成cheng型xing性xing,因yin此ci可ke深shen拉la成cheng型xing,加jia工gong成cheng所suo期qi望wang形xing狀zhuang的de容rong器qi。
jupianerlvyixishiyigeyoudianyuquedianjunshifentuchudepinzhong。tashibaozhuanglingyuchangyongjuhewuzhong,weiyitongshijuyougaoduzugeyangqihegaoduzugeshuizhengqidepinzhong,suiranqichengxingxingnengjiaoputongtongyongresuxingsuliaocha,danzaitedingdechengxingtiaojianxia,bujinkeyizhizaochengdancengdepingmojiguanmo,erqiekeyitongguogongjichudefangfa,zhizaoduocenggongjichufuhebomo,haiketongguoruye(或者溶液)塗布的方法,製得成本比較低、hanjupianerlvyixitucengdegaozugexingbaozhuangcailiao,yinci,jupianerlvyixizengjingbeikanchengshiyizhongzuiyoufazhanqianjingdezugexingbaozhuangcailiao。ranerjupianerlvyixidehuanbaoshiyingxingjirewendingxingjicha,feiqibaozhuangwubunengtongguorongrongzaolizaishengliyong。erqiebuyifenjie,buhuiweiziranjiexiaonaerhuiguiziran;在焚燒時又會產生氯化氫、二(er)惡(e)英(ying)之(zhi)類(lei)的(de)有(you)毒(du)有(you)害(hai)物(wu)質(zhi)。雖(sui)然(ran)通(tong)過(guo)人(ren)們(men)的(de)努(nu)力(li),尾(wei)氣(qi)吸(xi)收(shou)式(shi)焚(fen)燒(shao)爐(lu)可(ke)有(you)效(xiao)地(di)處(chu)理(li)其(qi)焚(fen)燒(shao)時(shi)產(chan)生(sheng)的(de)氯(lv)化(hua)氫(qing),但(dan)至(zhi)今(jin)對(dui)強(qiang)致(zhi)癌(ai)物(wu)質(zhi)二(er)惡(e)英(ying)尚(shang)未(wei)找(zhao)到(dao)有(you)效(xiao)的(de)治(zhi)理(li)方(fang)法(fa),因(yin)此(ci)人(ren)們(men)已(yi)對(dui)聚(ju)偏(pian)二(er)氯(lv)乙(yi)烯(xi)類(lei)包(bao)裝(zhuang)材(cai)料(liao)的(de)使(shi)用(yong)提(ti)出(chu)了(le)質(zhi)疑(yi)。如(ru)果(guo)在(zai)包(bao)裝(zhuang)廢(fei)棄(qi)物(wu)的(de)處(chu)置(zhi)技(ji)術(shu)方(fang)麵(mian)沒(mei)有(you)重(zhong)大(da)的(de)突(tu)破(po),聚(ju)偏(pian)二(er)氯(lv)乙(yi)烯(xi)在(zai)包(bao)裝(zhuang)方(fang)麵(mian)的(de)應(ying)用(yong)前(qian)景(jing)不(bu)容(rong)樂(le)觀(guan)。
乙烯-yixichungongjuti,juyouyujupianerlvyixixiangdangdegaozuyangxing,suiranqizugeshuizhengqidenenglijiaocha,danketongguoyujuyixidengjuxitingfuhe,zhizaochugaozugeshuizhengqidefuhecailiao。tadechengxingxingnengshifenyouliang,keyicaiyongchangguiresuxingsuliaodejiagonggongyiyushebeijiagongchengxing,erqiehuanbaoshiyingxingjijia,jiketongguorongrongzaolidefangfazaishengliyong,youketongguofenshaodefangfahuishoureneng,fenshaoshizhichanshengeryanghuatanheshuierbuchanshengrenheyouhairenleijiankangheweihaiziranhuanjingdewuzhi。buguo,youyuqijiageanggui,yingyongshangshoudaojiaodaxianzhi,suiranjinnianlaigongjichugongyijishebeidejinbu,yijingshifuhecailiaozhongdezugecengkeyijiangdidaozonghoude5%-15%範圍之內,為乙烯- 乙烯醇共聚體類包裝材料的推廣應用創造了較好的條件,但仍局限於那些附加價值較高,其它包裝材料不能勝任的場合。乙烯醇-乙烯共聚體更大規模的應用,尚有待其成本大幅度下降。
芳香尼龍MXD6在標準條件下的阻氧性略低於乙烯-乙烯醇共聚體,但在經過蒸煮處理之後,恢複到原有高阻氧性能所需要的時間較乙烯-yixichungongjutiyaoduandeduo,tongshitayeyoulianghaodechengxingjiagongjihuanbaoshiyingxing,yincibeituijianyuxuyaozhengzhujiagongdeshipinbaozhuang。muqianqiyingyongdezhuyaozhangai,yeshichengbenwenti。
(2) 阻隔性全塑型複合包裝材料
目前大量使用的阻隔性全塑型複合包裝材料,是以滌綸(PET)和尼龍(PA6)為阻隔層的複合材料,它們雖然隻有中等的阻氧性,透氧量在100cm3/(m2.24h.O.1MPa)左(zuo)右(you),但(dan)已(yi)能(neng)滿(man)足(zu)許(xu)多(duo)食(shi)品(pin)包(bao)裝(zhuang)的(de)需(xu)要(yao)。它(ta)們(men)均(jun)具(ju)有(you)良(liang)好(hao)的(de)環(huan)保(bao)適(shi)應(ying)性(xing),較(jiao)之(zhi)上(shang)述(shu)高(gao)阻(zu)隔(ge)性(xing)材(cai)料(liao)還(hai)有(you)成(cheng)本(ben)比(bi)較(jiao)低(di)廉(lian)的(de)一(yi)大(da)優(you)點(dian),因(yin)而(er)具(ju)有(you)較(jiao)強(qiang)的(de)市(shi)場(chang)競(jing)爭(zheng)能(neng)力(li),應(ying)用(yong)相(xiang)當(dang)廣(guang)泛(fan)。
滌di綸lun即ji聚ju對dui苯ben二er甲jia酸suan乙yi二er醇chun酯zhi,在zai塑su料liao軟ruan包bao裝zhuang材cai料liao方fang麵mian的de應ying用yong主zhu要yao是shi以yi雙shuang向xiang拉la伸shen薄bo膜mo為wei基ji材cai的de各ge種zhong複fu合he軟ruan包bao裝zhuang材cai料liao。除chu了le阻zu隔ge性xing之zhi外wai,滌di綸lun薄bo膜mo還hai提ti供gong良liang好hao的de機ji械xie強qiang度du,雙shuang向xiang拉la伸shen薄bo膜mo的de強qiang度du高gao,可ke以yi製zhi造zao得de很hen薄bo,因yin此ci單dan位wei麵mian積ji質zhi量liang很hen小xiao。同tong時shi,近jin年nian來lai滌di綸lun樹shu脂zhi價jia格ge有you了le明ming顯xian的de下xia降jiang,滌di綸lun薄bo膜mo單dan位wei麵mian積ji成cheng本ben比bi較jiao低di廉lian,以yi滌di綸lun薄bo膜mo為wei阻zu隔ge層ceng的de軟ruan包bao裝zhuang材cai料liao,已yi成cheng為wei阻zu隔ge性xing複fu合he包bao裝zhuang材cai料liao的de首shou選xuan基ji材cai之zhi一yi,應ying用yong極ji其qi廣guang泛fan。
傳統的PET薄膜,不具有熱封合性能,當需要製袋時必須事先加工、複合上一層熱封合材料,工序繁複,不僅會增加生產成本,而且還會降低某些特性例如透明性。為了克服PET薄膜不能熱封的缺點,國外已開發出具有熱封性的多層共擠出雙向拉伸PET新產品。
尼龍即聚胺,也是一種中良阻隔性塑料包裝材料,其阻隔性和PET相當,非拉伸PA薄膜的透氣性略大於PET薄膜,拉伸PA薄膜的則低於PET薄膜。尼龍薄膜具有兩個明顯的特點,其一是抗穿刺性能突出,因此特別適用於帶骨食品的真空包裝;其(qi)二(er)是(shi)尼(ni)龍(long)較(jiao)易(yi)吸(xi)潮(chao),而(er)且(qie)受(shou)潮(chao)後(hou)可(ke)導(dao)致(zhi)阻(zu)隔(ge)性(xing)能(neng)明(ming)顯(xian)下(xia)降(jiang),因(yin)此(ci)對(dui)包(bao)裝(zhuang)材(cai)料(liao)的(de)阻(zu)隔(ge)性(xing)要(yao)求(qiu)較(jiao)高(gao)的(de)商(shang)品(pin),應(ying)選(xuan)用(yong)在(zai)尼(ni)龍(long)層(ceng)的(de)兩(liang)側(ce)複(fu)合(he)聚(ju)烯(xi)烴(ting)樹(shu)脂(zhi)以(yi)作(zuo)保(bao)護(hu)。
利用多層共擠工藝,已成為提高尼龍複合薄膜阻隔性的有效手段。為了提高共擠出複合薄膜的阻隔性,之前已從原來3-5層,提高到7層以上。當多層共擠薄膜設置有兩層以上的阻隔層時,可避免因生產過程中引起的缺陷錯位而導致的阻隔性能下降,在尼龍、EVOH配合使用時,效果更為明顯。
一yi般ban地di講jiang,加jia工gong食shi品pin采cai用yong高gao阻zu隔ge性xing包bao裝zhuang材cai料liao有you助zhu於yu延yan長chang食shi品pin的de保bao質zhi期qi,因yin此ci人ren們men對dui高gao阻zu隔ge性xing包bao裝zhuang給gei予yu了le極ji大da的de關guan注zhu。但dan必bi須xu指zhi出chu,食shi品pin的de保bao質zhi期qi,不bu僅jin僅jin決jue定ding於yu包bao裝zhuang材cai料liao的de阻zu隔ge性xing,同tong時shi也ye決jue定ding於yu食shi品pin的de配pei方fang組zu成cheng、食shi品pin生sheng產chan加jia工gong工gong藝yi以yi及ji生sheng產chan場chang地di的de衛wei生sheng條tiao件jian等deng諸zhu多duo因yin素su。通tong常chang高gao阻zu隔ge性xing的de包bao裝zhuang材cai料liao,市shi場chang價jia格ge要yao明ming顯xian高gao於yu普pu通tong阻zu隔ge性xing和he低di阻zu隔ge性xing的de包bao裝zhuang材cai料liao,片pian麵mian地di追zhui求qiu包bao裝zhuang材cai料liao的de高gao阻zu隔ge性xing是shi不bu可ke取qu的de,這zhe也ye是shi高gao、中、低三種阻隔性包裝材料得以並存的原因。
三、易開封型包裝材料
隨(sui)著(zhe)社(she)會(hui)老(lao)年(nian)化(hua)的(de)到(dao)來(lai),出(chu)現(xian)了(le)降(jiang)低(di)包(bao)裝(zhuang)的(de)剝(bo)離(li)強(qiang)度(du),采(cai)用(yong)易(yi)開(kai)封(feng)包(bao)裝(zhuang)的(de)傾(qing)向(xiang)。最(zui)近(jin)多(duo)樣(yang)化(hua)進(jin)程(cheng)中(zhong),還(hai)發(fa)生(sheng)了(le)過(guo)去(qu)僅(jin)僅(jin)追(zhui)求(qiu)蓋(gai)材(cai)易(yi)開(kai)封(feng)性(xing)能(neng)的(de)變(bian)化(hua),除(chu)了(le)蓋(gai)材(cai)以(yi)外(wai),例(li)如(ru)袋(dai)子(zi)易(yi)開(kai)封(feng)的(de)需(xu)要(yao)也(ye)增(zeng)加(jia)了(le),出(chu)現(xian)了(le)易(yi)開(kai)封(feng)的(de)麵(mian)與(yu)麵(mian)封(feng)合(he),這(zhe)種(zhong)密(mi)封(feng)麵(mian)可(ke)以(yi)用(yong)手(shou)開(kai)封(feng),不(bu)需(xu)要(yao)使(shi)用(yong)鉗(qian)子(zi)及(ji)刀(dao)子(zi)。
fangbianshipindeyikaifengxingtongchangshitongguoyikaifengbomodeyingyongershixiande。suoweiyikaifengbomo,shiyizhongkerefengdebomo,bomojinxingrefenghejiagongyihou,fengkoujuyoulianghaodemihexingneng。zaishangpindechucun、運輸過程中,能夠有效地防止內容物泄漏以及外界物質對內容物的汙染,對商品有可靠的保護功能;在需要取出商品時,又可將封合處剝離開,方便地將所包裝的商品取出來。
易開封薄膜一般采用多層複合結構,至少有主層及熱封層。主層的作用是賦予薄膜剛性及拉伸、撕(si)裂(lie)強(qiang)度(du),同(tong)時(shi)具(ju)有(you)高(gao)的(de)熔(rong)點(dian),以(yi)利(li)封(feng)合(he)。熱(re)封(feng)層(ceng)亦(yi)稱(cheng)粘(zhan)合(he)層(ceng),提(ti)供(gong)可(ke)靠(kao)密(mi)封(feng)及(ji)易(yi)於(yu)剝(bo)離(li)的(de)作(zuo)用(yong)。顯(xian)而(er)易(yi)見(jian),熱(re)封(feng)層(ceng)的(de)選(xuan)取(qu),對(dui)於(yu)易(yi)開(kai)封(feng)薄(bo)膜(mo)性(xing)能(neng)的(de)優(you)劣(lie),是(shi)至(zhi)關(guan)重(zhong)要(yao)的(de)。熱(re)封(feng)層(ceng)的(de)材(cai)料(liao)可(ke)以(yi)采(cai)用(yong)專(zhuan)用(yong)黏(nian)合(he)劑(ji)或(huo)者(zhe)專(zhuan)用(yong)配(pei)方(fang),要(yao)求(qiu)不(bu)高(gao)時(shi),也(ye)可(ke)使(shi)用(yong)特(te)定(ding)牌(pai)號(hao)的(de)通(tong)用(yong)樹(shu)脂(zhi)。
比如特殊功能聚合物的粘合,依靠非粘合樹脂微分散,(熱封時通過熱、壓力的作用,在界麵出現微分散相),通過微觀控製非粘合樹脂的微分散狀況,控製封合強度從而達到易開封的目的。
易(yi)開(kai)封(feng)包(bao)裝(zhuang)材(cai)料(liao),在(zai)中(zhong)國(guo)已(yi)有(you)實(shi)際(ji)應(ying)用(yong),如(ru)果(guo)凍(dong)小(xiao)包(bao)裝(zhuang)的(de)覆(fu)蓋(gai)膜(mo),基(ji)本(ben)上(shang)均(jun)采(cai)用(yong)了(le)易(yi)開(kai)封(feng)性(xing)包(bao)裝(zhuang)材(cai)料(liao),在(zai)瓶(ping)裝(zhuang)酸(suan)奶(nai)中(zhong)也(ye)有(you)應(ying)用(yong)。但(dan)總(zong)體(ti)地(di)講(jiang),這(zhe)種(zhong)性(xing)能(neng)優(you)良(liang)的(de)材(cai)料(liao)目(mu)前(qian)在(zai)國(guo)內(nei)的(de)應(ying)用(yong)不(bu)多(duo)。樹(shu)脂(zhi)生(sheng)產(chan)企(qi)業(ye)尚(shang)無(wu)易(yi)開(kai)封(feng)用(yong)專(zhuan)用(yong)樹(shu)脂(zhi)供(gong)應(ying),完(wan)全(quan)依(yi)靠(kao)進(jin)口(kou)的(de)特(te)種(zhong)樹(shu)脂(zhi)。國(guo)內(nei)所(suo)能(neng)夠(gou)提(ti)供(gong)的(de)易(yi)開(kai)封(feng)材(cai)料(liao),品(pin)種(zhong)單(dan)一(yi),基(ji)本(ben)上(shang)局(ju)限(xian)於(yu)PS、PP等(deng)容(rong)器(qi)用(yong)蓋(gai)材(cai),麵(mian)與(yu)麵(mian)開(kai)封(feng)的(de)袋(dai)用(yong)易(yi)開(kai)封(feng)包(bao)裝(zhuang)材(cai)料(liao)等(deng)品(pin)種(zhong)尚(shang)未(wei)見(jian)工(gong)業(ye)化(hua)生(sheng)產(chan),而(er)在(zai)一(yi)些(xie)工(gong)業(ye)發(fa)達(da)國(guo)家(jia)例(li)如(ru)日(ri)本(ben),則(ze)已(yi)有(you)係(xi)列(lie)化(hua)產(chan)品(pin)供(gong)應(ying)。 (待續)
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