bengguanshirudongbengdezhongyaobujianzhiyi,erzuizhongyonghuquejingchangcuoxuanguancai,zhishiqibushiyusuoxuyingyongchanghe。youxieyonghushenzhiyongputongguandaolaidaitirudongbengguan,yizhizaochengzainanxinghouguo。suizheshichangshangbengguanzhongleideriyizengduo,yeshibengguantiaoxuannanduzengda。
蠕動泵因其無汙染泵送特性及所需較少維護而日趨普及。然而,當設計或購買蠕動泵係統時,不少工程師卻常會忽略一個重要的部件----蠕動泵的泵管。
一、化學相容性
管材須與需泵送流體具有化學相容性,才能具有良好的泵送性能及安全性能。隨著市場上管材的日益增多----有些蠕動泵機型的可用管材多達15種----所以用戶總能找到一種合適的管材與特定流體具有化學相容性。
許xu多duo泵beng管guan供gong應ying商shang會hui提ti供gong化hua學xue相xiang容rong性xing表biao。但dan工gong程cheng師shi們men須xu注zhu意yi,應ying使shi用yong專zhuan為wei泵beng管guan製zhi定ding的de化hua學xue相xiang容rong性xing表biao,而er不bu是shi為wei普pu通tong管guan道dao製zhi定ding的de化hua學xue相xiang容rong性xing表biao。因yin為wei普pu通tong管guan道dao與yu化hua學xue物wu質zhi隻zhi有you一yi般ban性xing接jie觸chu,而er蠕ru動dong泵beng泵beng管guan是shi在zai壓ya力li條tiao件jian下xia與yu化hua學xue流liu體ti接jie觸chu,所suo以yi,普pu通tong管guan道dao的de化hua學xue相xiang容rong性xing級ji別bie與yu蠕ru動dong泵beng泵beng管guan的de化hua學xue相xiang容rong性xing級ji別bie不bu能neng等deng同tong。因yin此ci,應ying隻zhi參can考kao泵beng管guan,而er不bu是shi一yi般ban管guan道dao與yu相xiang關guan物wu質zhi的de化hua學xue相xiang容rong性xing級ji別bie,否fou則ze會hui使shi泵beng管guan失shi效xiao或huo破po損sun裂lie滲shen漏lou,以yi致zhi造zao成cheng泵beng的de損sun壞huai或huo危wei險xian性xing事shi故gu。
zuizhongyonghuzaicanyuehuaxuexiangrongxingbiaoshiyingjiangrongyedemeiyizhongchengfen,erbujinshizhuyaochengfennalaiyuyushiyongdeguancaijinxingxiangrongxinghezha。mouxiesuanyehuorongjizaiyubengguanjiechushuxiaoshihuoshurihou,napazhishiweiliang,yehuiduibengguanzaochengzugoudepohuai。zuizhongyonghuyinghezharongyezhongdemeiyizhonghuaxuewuzhi,yiquebaoqidounengyusuoxuanzedebengguanxiangrong。
另請牢記:bengguandekanghuaxuenenglisuizhewenduzenggaoerjiangdi。youxiehuaxuewuzhisuiranzaishiwenxiaduibengguanbugouchengyingxiang,dandangwendushenggaodaoyidingchengdushi,jiuhuiduibengguanzaochengsunhai。zaihuaxuexiangrongxingbiaozhongyidingyaozhumingtedingdehuanjingtiaojianxianding,tebieshiwenduxianding,caikeyonglaiquedinghuaxuexiangrongxing。
如(ru)果(guo)某(mou)一(yi)化(hua)學(xue)物(wu)質(zhi)未(wei)被(bei)列(lie)入(ru)化(hua)學(xue)相(xiang)容(rong)性(xing)表(biao)中(zhong),或(huo)如(ru)果(guo)某(mou)工(gong)廠(chang)的(de)運(yun)行(xing)環(huan)境(jing)條(tiao)件(jian)與(yu)表(biao)中(zhong)規(gui)定(ding)的(de)條(tiao)件(jian)差(cha)別(bie)太(tai)大(da),可(ke)采(cai)用(yong)浸(jin)泡(pao)試(shi)驗(yan)來(lai)獲(huo)得(de)更(geng)可(ke)靠(kao)的(de)信(xin)息(xi)。在(zai)確(que)定(ding)化(hua)學(xue)兼(jian)容(rong)性(xing)時(shi),若(ruo)沒(mei)有(you)其(qi)它(ta)信(xin)息(xi)可(ke)參(can)考(kao),則(ze)可(ke)采(cai)用(yong)此(ci)法(fa)。
浸泡試驗步驟如下:取一小段泵管,對其稱重量、測直徑和長度。然後將泵管放入一個裝有相關化學物質的封閉容器中浸泡48小xiao時shi。將jiang此ci管guan取qu出chu洗xi淨jing晾liang幹gan,稱cheng重zhong量liang和he測ce尺chi寸cun,記ji錄lu下xia前qian後hou兩liang次ci測ce量liang的de變bian化hua量liang。還hai應ying檢jian查zha泵beng管guan是shi否fou出chu現xian軟ruan化hua或huo脆cui化hua跡ji象xiang,這zhe類lei跡ji象xiang表biao明ming化hua學xue物wu質zhi已yi對dui泵beng管guan構gou成cheng侵qin害hai。預yu選xuan出chu一yi種zhong或huo數shu種zhong管guan材cai後hou,即ji可ke進jin行xing泵beng送song試shi驗yan。應ying將jiang每mei種zhong候hou選xuan泵beng管guan試shi樣yang放fang入ru工gong廠chang實shi際ji環huan境jing條tiao件jian下xia進jin行xing試shi運yun行xing,並bing密mi切qie觀guan察cha測ce試shi結jie果guo。如ru果guo泵beng管guan在zai試shi運yun行xing後hou未wei出chu現xian退tui色se、腫脹、裂紋、喪失流動性、或其它惡化跡象,則證明其與該流體相容。
請(qing)記(ji)住(zhu),為(wei)挑(tiao)選(xuan)合(he)適(shi)的(de)管(guan)材(cai),不(bu)論(lun)是(shi)查(zha)閱(yue)相(xiang)容(rong)性(xing)表(biao),還(hai)是(shi)做(zuo)物(wu)理(li)試(shi)驗(yan),還(hai)是(shi)兩(liang)種(zhong)方(fang)式(shi)並(bing)用(yong),最(zui)終(zhong)責(ze)任(ren)都(dou)應(ying)由(you)最(zui)終(zhong)用(yong)戶(hu)自(zi)行(xing)承(cheng)擔(dan)。細(xi)致(zhi)的(de)分(fen)析(xi)和(he)測(ce)試(shi)才(cai)能(neng)確(que)保(bao)正(zheng)確(que)的(de)測(ce)試(shi)結(jie)果(guo),從(cong)而(er)避(bi)免(mian)泵(beng)的(de)損(sun)壞(huai)及(ji)確(que)保(bao)人(ren)身(shen)、財產安全。
不同管材與溶液之間,化學相容性相差很大。但也有一些材質對大多數化學物質都有超強的抵抗能力。例如,Viton氟橡膠泵管可抵抗多種無機化學物質,甚至一些有機化學物質。又如,聚四氟乙烯(PTFE)泵(beng)管(guan)幾(ji)乎(hu)可(ke)與(yu)所(suo)有(you)化(hua)學(xue)物(wu)質(zhi)相(xiang)容(rong)。但(dan)聚(ju)四(si)氟(fu)乙(yi)烯(xi)泵(beng)管(guan)是(shi)一(yi)種(zhong)剛(gang)性(xing)管(guan)道(dao),需(xu)采(cai)用(yong)一(yi)種(zhong)專(zhuan)用(yong)泵(beng)頭(tou)。在(zai)需(xu)泵(beng)送(song)多(duo)種(zhong)腐(fu)蝕(shi)性(xing)化(hua)學(xue)物(wu)質(zhi)的(de)場(chang)合(he)中(zhong),能(neng)抗(kang)多(duo)種(zhong)化(hua)學(xue)物(wu)質(zhi)的(de)管(guan)材(cai)應(ying)該(gai)是(shi)最(zui)佳(jia)選(xuan)擇(ze)。
二、壓力
高壓泵管的出現使得蠕動泵的應用範圍擴展至前所未有的應用領域,包括過濾。
一個流體輸送係統的壓力源可以有所不同。當推動流體穿過一個過濾器、或推動流體通過一個流量儀或閥門、huobengsongliutijinruyigejiayafanyingrongqishi,jiuhuichanshengbeiya。yonghuzaixuanzeguancaiqian,yingshouxianquexinyijingnongqinglexitongzhongsuoyoudeyaliyuan,bingyihuodexitongzongyalideshicezhi。yonghuzaiweirudongbengtiaoxuanbengguanshi,yingquebaoxitongzhongdeyalibuyaochaoguobengguandetuijiangongzuoyali。ruguoyaliguogao,bengguanjiuhuiguzhang,yubengtoupeihebuliang,congerdaozhiguokuaimosunheshixiao。xitongyalidadachaoguobengguandechengshounenglishi,shenzhihuishibengguanbaolie,penchuliuti,weijianquan。xuandingyizhongguancaihou,shiyongshiyingquebaojiangyaliweichizaizhizaochangjiatuijiandeyalifanweizhinei。ruguogaixitongchaoguozuidagongzuoyali,keanzhuangyizhongjiandandeyalihuanshifahuoyalikaiguan,yifangguoliangyalidexuji。yalihuanshifadezuoyongshi:當(dang)係(xi)統(tong)壓(ya)力(li)超(chao)過(guo)設(she)定(ding)值(zhi)時(shi),便(bian)向(xiang)大(da)氣(qi)中(zhong)排(pai)氣(qi),使(shi)係(xi)統(tong)壓(ya)力(li)降(jiang)到(dao)安(an)全(quan)水(shui)平(ping)。也(ye)可(ke)使(shi)用(yong)一(yi)種(zhong)複(fu)雜(za)一(yi)些(xie)的(de)壓(ya)力(li)開(kai)關(guan),當(dang)壓(ya)力(li)值(zhi)超(chao)過(guo)設(she)定(ding)值(zhi)時(shi),其(qi)會(hui)通(tong)過(guo)一(yi)個(ge)繼(ji)電(dian)器(qi)來(lai)關(guan)閉(bi)設(she)備(bei)或(huo)鳴(ming)響(xiang)報(bao)警(jing)裝(zhuang)置(zhi)。當(dang)係(xi)統(tong)壓(ya)力(li)超(chao)過(guo)安(an)全(quan)線(xian)時(shi),上(shang)述(shu)兩(liang)種(zhong)方(fang)式(shi)均(jun)有(you)利(li)於(yu)安(an)全(quan)。
三、溫度
泵管的工作溫度範圍是另一個需考慮的重要因素。有些管材如矽橡膠具有較寬溫度承受範圍,對高溫、低溫過程均適宜;而有些管材如Tygon¯ 及 C-Flex¯則ze隻zhi適shi於yu某mou一yi較jiao小xiao的de溫wen度du範fan圍wei。最zui終zhong用yong戶hu在zai選xuan擇ze管guan材cai前qian,應ying先xian弄nong清qing係xi統tong中zhong的de最zui高gao溫wen度du和he最zui低di溫wen度du,然ran後hou確que保bao所suo選xuan泵beng管guan安an全quan工gong作zuo於yu此ci溫wen度du區qu間jian。 在需逐漸提高溫度的應用場合,最終用戶應考慮溫度對泵管抗化學能力及承壓能力的影響。溫度增高時,泵管的承壓能力會降低。
四、尺寸
隨(sui)著(zhe)泵(beng)頭(tou)中(zhong)每(mei)一(yi)個(ge)輥(gun)子(zi)壓(ya)過(guo)泵(beng)管(guan),蠕(ru)動(dong)泵(beng)便(bian)會(hui)泵(beng)送(song)一(yi)定(ding)量(liang)的(de)流(liu)體(ti),因(yin)此(ci)泵(beng)管(guan)的(de)尺(chi)寸(cun)直(zhi)接(jie)關(guan)係(xi)到(dao)泵(beng)送(song)流(liu)量(liang),也(ye)就(jiu)是(shi)說(shuo),對(dui)流(liu)體(ti)輸(shu)送(song)係(xi)統(tong)的(de)運(yun)行(xing)影(ying)響(xiang)很(hen)大(da)。泵(beng)管(guan)是(shi)設(she)計(ji)優(you)質(zhi)蠕(ru)動(dong)泵(beng)時(shi)需(xu)重(zhong)點(dian)考(kao)慮(lv)的(de)部(bu)分(fen)。需(xu)計(ji)算(suan)出(chu)泵(beng)管(guan)的(de)最(zui)佳(jia)尺(chi)寸(cun)或(huo)最(zui)佳(jia)尺(chi)寸(cun)範(fan)圍(wei)。這(zhe)裏(li)的(de)尺(chi)寸(cun)主(zhu)要(yao)指(zhi)泵(beng)管(guan)內(nei)徑(jing)和(he)璧(bi)厚(hou)。內(nei)徑(jing)決(jue)定(ding)轉(zhuan)子(zi)每(mei)轉(zhuan)一(yi)圈(quan)所(suo)泵(beng)送(song)流(liu)體(ti)的(de)量(liang),而(er)璧(bi)厚(hou)則(ze)決(jue)定(ding)每(mei)次(ci)碾(nian)壓(ya)後(hou),泵(beng)管(guan)恢(hui)複(fu)原(yuan)始(shi)形(xing)狀(zhuang)的(de)能(neng)力(li),這(zhe)一(yi)能(neng)力(li)在(zai)很(hen)大(da)程(cheng)度(du)上(shang)影(ying)響(xiang)著(zhe)泵(beng)管(guan)的(de)使(shi)用(yong)壽(shou)命(ming)。泵(beng)管(guan)尺(chi)寸(cun)相(xiang)對(dui)於(yu)泵(beng)頭(tou)尺(chi)寸(cun)太(tai)小(xiao),泵(beng)頭(tou)就(jiu)不(bu)能(neng)卡(ka)牢(lao)泵(beng)管(guan),泵(beng)管(guan)就(jiu)會(hui)被(bei)拉(la)出(chu)泵(beng)頭(tou);而er且qie泵beng管guan尺chi寸cun太tai小xiao,泵beng頭tou中zhong的de輥gun子zi就jiu壓ya不bu住zhu泵beng管guan,就jiu會hui造zao成cheng泵beng送song流liu量liang不bu足zu以yi或huo完wan全quan失shi效xiao。而er如ru果guo泵beng管guan尺chi寸cun太tai大da,多duo餘yu的de管guan材cai就jiu會hui在zai輥gun子zi與yu泵beng殼ke之zhi間jian或huo輥gun子zi與yu咬yao合he床chuang之zhi間jian產chan生sheng褶zhe皺zhou,導dao致zhi過guo快kuai磨mo損sun和he過guo早zao失shi效xiao。最zui終zhong用yong戶hu在zai選xuan擇ze泵beng管guan尺chi寸cun時shi,應ying遵zun從cong製zhi造zao廠chang家jia的de建jian議yi,以yi確que保bao係xi統tong功gong能neng發fa揮hui良liang好hao。在zai要yao求qiu較jiao高gao精jing確que性xing的de一yi些xie應ying用yong場chang合he(如化學劑量泵),泵(beng)管(guan)尺(chi)寸(cun)的(de)作(zuo)用(yong)就(jiu)更(geng)加(jia)突(tu)出(chu)。尺(chi)寸(cun)稍(shao)有(you)偏(pian)差(cha)就(jiu)會(hui)導(dao)致(zhi)流(liu)量(liang)或(huo)分(fen)配(pei)量(liang)偏(pian)差(cha)太(tai)大(da)而(er)不(bu)合(he)格(ge)。雖(sui)然(ran)有(you)些(xie)製(zhi)造(zao)廠(chang)家(jia)提(ti)供(gong)的(de)泵(beng)管(guan)尺(chi)寸(cun)與(yu)推(tui)薦(jian)尺(chi)寸(cun)很(hen)“接近”,“看上去一樣”,但往往還是有差距的。所以為了使泵係統達到最佳性能和工作精度,用戶應采用與廠家推薦尺寸完全一致的泵管尺寸。
五、公差
公gong差cha即ji泵beng管guan尺chi寸cun的de允yun許xu誤wu差cha。公gong差cha越yue小xiao,泵beng管guan的de性xing能neng偏pian差cha就jiu越yue小xiao,一yi致zhi性xing和he重zhong複fu性xing就jiu越yue好hao。公gong差cha越yue大da,泵beng管guan的de性xing能neng便bian越yue不bu穩wen定ding。有you些xie泵beng管guan的de製zhi造zao公gong差cha極ji小xiao,其qi尺chi寸cun偏pian差cha在zai擠ji塑su成cheng形xing時shi就jiu受shou到dao嚴yan格ge的de控kong製zhi。製zhi造zao公gong差cha較jiao小xiao的de泵beng管guan雖sui稍shao微wei貴gui一yi些xie,但dan比bi起qi泵beng送song性xing能neng的de提ti高gao幅fu度du,這zhe點dian花hua費fei還hai是shi值zhi得de的de。
六、泵管的平均壽命
蠕ru動dong泵beng所suo麵mian臨lin的de條tiao件jian較jiao為wei惡e劣lie,所suo以yi內nei在zai品pin質zhi較jiao優you的de管guan材cai,尤you其qi是shi回hui彈dan性xing能neng較jiao好hao的de管guan材cai才cai會hui有you較jiao長chang的de使shi用yong壽shou命ming。長chang遠yuan看kan,管guan材cai使shi用yong壽shou命ming越yue長chang,運yun行xing成cheng本ben越yue低di。泵beng管guan更geng換huan次ci數shu越yue少shao,維wei護hu成cheng本ben和he停ting機ji時shi間jian越yue少shao。泵beng管guan出chu現xian滲shen漏lou和he爆bao裂lie的de可ke能neng性xing也ye越yue少shao。總zong之zhi,泵beng管guan使shi用yong壽shou命ming越yue長chang,泵beng送song總zong成cheng本ben就jiu越yue低di。 泵管製造廠家應提供試驗數據來證明其所宣稱的泵管壽命。有些廠家在其手冊(如《Cole-Parmer儀器公司Masterflex泵資料大全》中zhong發fa布bu了le有you關guan信xin息xi。無wu論lun如ru何he,工gong程cheng師shi在zai設she計ji一yi個ge係xi統tong時shi,應ying對dui有you關guan管guan材cai的de平ping均jun壽shou命ming有you所suo了le解jie,這zhe樣yang才cai能neng幫bang助zhu最zui終zhong用yong戶hu製zhi定ding預yu防fang性xing維wei護hu計ji劃hua,以yi便bian在zai泵beng管guan失shi效xiao以yi前qian就jiu能neng將jiang其qi更geng換huan。有you豐feng富fu技ji術shu知zhi識shi的de泵beng管guan供gong應ying商shang可ke針zhen對dui特te定ding應ying用yong場chang合he為wei用yong戶hu提ti供gong有you用yong的de信xin息xi,以yi便bian選xuan出chu合he適shi的de泵beng管guan材cai料liao。
七、透明度
shifouyingcaiyongtoumingguandao,shouxianyaokancaozuoyuanshifouxuyaosuishiguanchaguanneiliutidezhuangkuang,haiyaokanliutishifouduiguangmingan。ruguocaozuoyuanxuyaosuishiguanchaguanneiliuti、氣泡、微粒、汙染等情況,則應選用Tygon聚乙烯或矽橡膠等透明管材;而如果溶液不宜曝光,則應選用不透明管材
八、透氣度
對dui於yu一yi些xie對dui氣qi體ti敏min感gan的de流liu體ti,如ru易yi受shou氧yang化hua的de流liu體ti,或huo厭yan氧yang細xi胞bao培pei養yang液ye,用yong戶hu應ying考kao慮lv管guan道dao的de透tou氣qi度du因yin素su。總zong的de來lai說shuo,矽gui膠jiao管guan的de透tou氣qi度du最zui高gao。所suo以yi對dui於yu不bu宜yi於yu接jie觸chu氣qi體ti的de流liu體ti,應ying選xuan用yong透tou氣qi度du較jiao低di的de管guan材cai。
九、法規許可
對(dui)於(yu)製(zhi)藥(yao)行(xing)業(ye),法(fa)規(gui)認(ren)證(zheng)至(zhi)關(guan)重(zhong)要(yao)。在(zai)該(gai)行(xing)業(ye),每(mei)一(yi)件(jian)與(yu)最(zui)終(zhong)產(chan)品(pin)有(you)接(jie)觸(chu)的(de)物(wu)品(pin)都(dou)必(bi)須(xu)符(fu)合(he)專(zhuan)門(men)的(de)標(biao)準(zhun)和(he)準(zhun)則(ze)。為(wei)此(ci),許(xu)多(duo)泵(beng)管(guan)材(cai)料(liao)是(shi)嚴(yan)格(ge)按(an)照(zhao)法(fa)規(gui)要(yao)求(qiu)研(yan)製(zhi)出(chu)來(lai)的(de)。這(zhe)些(xie)法(fa)規(gui)包(bao)括(kuo)美(mei)國(guo)藥(yao)典(dian)(USP)、歐洲藥典(EP)、美國食品及藥物管理局(FDA)、美國農業部(USDA)、及美國國家衛生基金會(NSF)。當(dang)然(ran),僅(jin)宣(xuan)稱(cheng)某(mou)某(mou)材(cai)料(liao)符(fu)合(he)某(mou)某(mou)法(fa)規(gui)還(hai)是(shi)不(bu)夠(gou)的(de)。泵(beng)管(guan)製(zhi)造(zao)廠(chang)家(jia)應(ying)根(gen)據(ju)用(yong)戶(hu)要(yao)求(qiu)向(xiang)用(yong)戶(hu)提(ti)供(gong)證(zheng)明(ming)該(gai)管(guan)道(dao)符(fu)合(he)該(gai)法(fa)規(gui)的(de)證(zheng)書(shu)。這(zhe)樣(yang)用(yong)戶(hu)就(jiu)能(neng)提(ti)供(gong)必(bi)要(yao)的(de)證(zheng)書(shu),證(zheng)明(ming)泵(beng)係(xi)統(tong)符(fu)合(he)必(bi)要(yao)的(de)法(fa)規(gui)許(xu)可(ke)。
十、成本
成(cheng)本(ben)幾(ji)乎(hu)是(shi)製(zhi)定(ding)每(mei)一(yi)個(ge)項(xiang)目(mu)方(fang)案(an)時(shi)都(dou)需(xu)要(yao)考(kao)慮(lv)的(de)因(yin)素(su)。正(zheng)如(ru)選(xuan)擇(ze)其(qi)它(ta)部(bu)件(jian)時(shi)一(yi)樣(yang),用(yong)戶(hu)應(ying)對(dui)備(bei)選(xuan)泵(beng)管(guan)的(de)整(zheng)個(ge)使(shi)用(yong)成(cheng)本(ben)進(jin)行(xing)評(ping)估(gu)。例(li)如(ru),某(mou)種(zhong)泵(beng)管(guan)每(mei)英(ying)尺(chi)價(jia)格(ge)為(wei)2美元,每500小時需更換一次;而另一種泵管每英尺價格為1美元,每100小時需更換一次;則前者的性價比比後者更高。低質泵管突然破裂會導致貴重流體流失或導致泵的損壞,造成高成本的停機時間及大量維修、甚(shen)至(zhi)更(geng)換(huan)整(zheng)個(ge)泵(beng)。所(suo)以(yi),最(zui)便(bian)宜(yi)的(de)泵(beng)管(guan)不(bu)一(yi)定(ding)是(shi)最(zui)經(jing)濟(ji)的(de)選(xuan)擇(ze)。要(yao)在(zai)品(pin)種(zhong)繁(fan)多(duo)的(de)泵(beng)管(guan)市(shi)場(chang)上(shang)挑(tiao)選(xuan)出(chu)一(yi)款(kuan)理(li)想(xiang)的(de)泵(beng)管(guan)咋(za)看(kan)起(qi)來(lai)不(bu)大(da)可(ke)能(neng)。然(ran)而(er),隻(zhi)要(yao)仔(zai)細(xi)研(yan)究(jiu)係(xi)統(tong)要(yao)求(qiu)、參比有關的技術指標、與具有應用知識和經驗的泵管製造商或供應商保持密切溝通,就能選定最適於相關泵係統的泵管。
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