離心泵在化工生產中應用最為廣泛,這是由於其具有性能適用範圍廣(包括流量、壓頭及對介質性質的適應性)、體積小、結構簡單、操作容易、流量均勻、故障少、壽命長、購置費和操作費均較低等突出優點。因而,本章將離心泵作為流體力學原理應用的典型實例加以重點介紹。
一. 離心泵的基本結構和工作原理
討論離心泵的基本結構和工作原理,要緊緊扣住將動能有效轉化為靜壓能這個主題來展開。
(一)離心泵的基本結構
離心泵的基本部件是高速旋轉的葉輪和固定的蝸牛形泵殼。具有若幹個(通常為4~12個)後hou彎wan葉ye片pian的de葉ye輪lun緊jin固gu於yu泵beng軸zhou上shang,並bing隨sui泵beng軸zhou由you電dian機ji驅qu動dong作zuo高gao速su旋xuan轉zhuan。葉ye輪lun是shi直zhi接jie對dui泵beng內nei液ye體ti做zuo功gong的de部bu件jian,為wei離li心xin泵beng的de供gong能neng裝zhuang置zhi。泵beng殼ke中zhong央yang的de吸xi入ru口kou與yu吸xi入ru管guan路lu相xiang連lian接jie,吸xi入ru管guan路lu的de底di部bu裝zhuang有you單dan向xiang底di閥fa。泵beng殼ke側ce旁pang的de排pai出chu口kou與yu裝zhuang有you調tiao節jie閥fa門men的de排pai出chu管guan路lu相xiang連lian接jie。
(二)離心泵的工作原理
當dang離li心xin泵beng啟qi動dong後hou,泵beng軸zhou帶dai動dong葉ye輪lun一yi起qi作zuo高gao速su旋xuan轉zhuan運yun動dong,迫po使shi預yu先xian充chong灌guan在zai葉ye片pian間jian液ye體ti旋xuan轉zhuan,在zai慣guan性xing離li心xin力li的de作zuo用yong下xia,液ye體ti自zi葉ye輪lun中zhong心xin向xiang外wai周zhou作zuo徑jing向xiang運yun動dong。液ye體ti在zai流liu經jing葉ye輪lun的de運yun動dong過guo程cheng獲huo得de了le能neng量liang,靜jing壓ya能neng增zeng高gao,流liu速su增zeng大da。當dang液ye體ti離li開kai葉ye輪lun進jin入ru泵beng殼ke後hou,由you於yu殼ke內nei流liu道dao逐zhu漸jian擴kuo大da而er減jian速su,部bu分fen動dong能neng轉zhuan化hua為wei靜jing壓ya能neng,最zui後hou沿yan切qie向xiang流liu入ru排pai出chu管guan路lu。所suo以yi蝸wo形xing泵beng殼ke不bu僅jin是shi彙hui集ji由you葉ye輪lun流liu出chu液ye體ti的de部bu件jian,而er且qie又you是shi一yi個ge轉zhuan能neng裝zhuang置zhi。當dang液ye體ti自zi葉ye輪lun中zhong心xin甩shuai向xiang外wai周zhou的de同tong時shi,葉ye輪lun中zhong心xin形xing成cheng低di壓ya區qu,在zai貯zhu槽cao液ye麵mian與yu葉ye輪lun中zhong心xin總zong勢shi能neng差cha的de作zuo用yong下xia,致zhi使shi液ye體ti被bei吸xi進jin葉ye輪lun中zhong心xin。依yi靠kao葉ye輪lun的de不bu斷duan運yun轉zhuan,液ye體ti便bian連lian續xu地di被bei吸xi入ru和he排pai出chu。液ye體ti在zai離li心xin泵beng中zhong獲huo得de的de機ji械xie能neng量liang最zui終zhong表biao現xian為wei靜jing壓ya能neng的de提ti高gao。
離心泵的基本結構和工作原理
需(xu)要(yao)強(qiang)調(tiao)指(zhi)出(chu)的(de)是(shi),若(ruo)在(zai)離(li)心(xin)泵(beng)啟(qi)動(dong)前(qian)沒(mei)向(xiang)泵(beng)殼(ke)內(nei)灌(guan)滿(man)被(bei)輸(shu)送(song)的(de)液(ye)體(ti),由(you)於(yu)空(kong)氣(qi)密(mi)度(du)低(di),葉(ye)輪(lun)旋(xuan)轉(zhuan)後(hou)產(chan)生(sheng)的(de)離(li)心(xin)力(li)小(xiao),葉(ye)輪(lun)中(zhong)心(xin)區(qu)不(bu)足(zu)以(yi)形(xing)成(cheng)吸(xi)入(ru)貯(zhu)槽(cao)內(nei)液(ye)體(ti)的(de)低(di)壓(ya),因(yin)而(er)雖(sui)啟(qi)動(dong)離(li)心(xin)泵(beng)也(ye)不(bu)能(neng)輸(shu)送(song)液(ye)體(ti)。這(zhe)表(biao)明(ming)離(li)心(xin)泵(beng)無(wu)自(zi)吸(xi)能(neng)力(li),此(ci)現(xian)象(xiang)稱(cheng)為(wei)氣(qi)縛(fu)。吸(xi)入(ru)管(guan)路(lu)安(an)裝(zhuang)單(dan)向(xiang)底(di)閥(fa)是(shi)為(wei)了(le)防(fang)止(zhi)啟(qi)動(dong)前(qian)灌(guan)入(ru)泵(beng)殼(ke)內(nei)的(de)液(ye)體(ti)從(cong)殼(ke)內(nei)流(liu)出(chu)。空(kong)氣(qi)從(cong)吸(xi)入(ru)管(guan)道(dao)進(jin)到(dao)泵(beng)殼(ke)中(zhong)都(dou)會(hui)造(zao)成(cheng)氣(qi)縛(fu)。
(三)離心泵的葉輪和其它部件
1.離心泵的葉輪
葉輪是離心泵的關鍵部件。
(1)按其機械結構可分為閉式、半閉式和開式三種。閉式葉輪適用於輸送清潔液體;半閉式和開式葉輪適用於輸送含有固體顆粒的懸浮液,這類泵的效率低。
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(2)按(an)吸(xi)液(ye)方(fang)式(shi)不(bu)同(tong)可(ke)將(jiang)葉(ye)輪(lun)分(fen)為(wei)單(dan)吸(xi)式(shi)與(yu)雙(shuang)吸(xi)式(shi)兩(liang)種(zhong),單(dan)吸(xi)式(shi)葉(ye)輪(lun)結(jie)構(gou)簡(jian)單(dan),液(ye)體(ti)隻(zhi)能(neng)從(cong)一(yi)側(ce)吸(xi)入(ru)。雙(shuang)吸(xi)式(shi)葉(ye)輪(lun)可(ke)同(tong)時(shi)從(cong)葉(ye)輪(lun)兩(liang)側(ce)對(dui)稱(cheng)地(di)吸(xi)入(ru)液(ye)體(ti),它(ta)不(bu)僅(jin)具(ju)有(you)較(jiao)大(da)的(de)吸(xi)液(ye)能(neng)力(li),而(er)且(qie)基(ji)本(ben)上(shang)消(xiao)除(chu)了(le)軸(zhou)向(xiang)推(tui)力(li)。
(3)根據葉輪上葉片上的幾何形狀,可將葉片分為後彎、徑向和前彎三種,由於後彎葉片有利於液體的動能轉換為靜壓能,故而被廣泛采用。
2.離心泵的導輪
為wei了le減jian少shao離li開kai葉ye輪lun的de液ye體ti直zhi接jie進jin入ru泵beng殼ke時shi因yin衝chong擊ji而er引yin起qi的de能neng量liang損sun失shi,在zai葉ye輪lun與yu泵beng殼ke之zhi間jian有you時shi裝zhuang置zhi一yi個ge固gu定ding不bu動dong而er帶dai有you葉ye片pian的de導dao輪lun。導dao輪lun中zhong的de葉ye片pian使shi進jin入ru泵beng殼ke的de液ye體ti逐zhu漸jian轉zhuan向xiang而er且qie流liu道dao連lian續xu擴kuo大da,使shi部bu分fen動dong能neng有you效xiao地di轉zhuan換huan為wei靜jing壓ya能neng。多duo級ji離li心xin泵beng通tong常chang均jun安an裝zhuang導dao輪lun。
蝸牛形的泵殼、葉輪上的後彎葉片及導輪均能提高動能向靜壓能的轉化率,故均可視作轉能裝置。
3.軸封裝置
由you於yu泵beng軸zhou轉zhuan動dong而er泵beng殼ke固gu定ding不bu動dong,在zai軸zhou和he泵beng殼ke的de接jie觸chu處chu必bi然ran有you一yi定ding間jian隙xi。為wei避bi免mian泵beng內nei高gao壓ya液ye體ti沿yan間jian隙xi漏lou出chu,或huo防fang止zhi外wai界jie空kong氣qi從cong相xiang反fan方fang向xiang進jin入ru泵beng內nei,必bi須xu設she置zhi軸zhou封feng裝zhuang置zhi。離li心xin泵beng的de軸zhou封feng裝zhuang置zhi有you填tian料liao函han和he機ji械xie(端麵)密封。填料函是將泵軸穿過泵殼的環隙作成密封圈,於其中裝入軟填料(如浸油或塗石墨的石棉繩等)。jixiemifengshiyouyigezhuangzaizhuanzhoushangdedonghuanhelingyigudingzaibengkeshangdejinghuansuogoucheng。lianghuandeduanmianjiedanhuanglihuxiangtiejinerzuoxiangduizhuandong,qidaolemifengdezuoyong。jixiemifengshiyongyumifengjiaogaodechanghe,rushusongsuan、堿、易燃、易爆及有毒的液體。
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