利樂公司(以下簡稱“利樂”)對於技術的研發和創新,可以追溯到20世紀60年代。那時,利樂公司開創了劃時代無菌包裝技術,並一直延續到現在,這項技術被美國食品技術研究所評定為20世紀食品科學領域最大的創新。
利(li)樂(le)作(zuo)為(wei)液(ye)態(tai)食(shi)品(pin)包(bao)裝(zhuang)領(ling)域(yu)的(de)領(ling)導(dao)者(zhe)之(zhi)一(yi),一(yi)直(zhi)致(zhi)力(li)於(yu)為(wei)客(ke)戶(hu)提(ti)供(gong)從(cong)產(chan)品(pin)的(de)前(qian)處(chu)理(li)加(jia)工(gong)到(dao)灌(guan)裝(zhuang)到(dao)最(zui)終(zhong)產(chan)品(pin)包(bao)裝(zhuang)的(de)整(zheng)線(xian)解(jie)決(jue)方(fang)案(an)。利(li)樂(le)在(zai)具(ju)體(ti)的(de)產(chan)品(pin)生(sheng)產(chan)過(guo)程(cheng)當(dang)中(zhong),即(ji)液(ye)態(tai)食(shi)品(pin)無(wu)菌(jun)生(sheng)產(chan)過(guo)程(cheng)中(zhong)的(de)一(yi)個(ge)關(guan)鍵(jian)過(guo)程(cheng)工(gong)藝(yi)——超高溫滅菌方麵的創新,可以幫助企業提高效率、降低生產成本。
duishipinjinxingwujunjiagongchuli,youxierenkenengrenweishiweilegeixiaofeizhetigongchushoukejidechanpin,yeyouxierenjiaodeshiweilemanzuxiaofeizhegezhongbutongkouweidexuqiu,haiyourenshuoshixiangkuodachanpindefenxiaofanwei,zongeryanzhidoushixiwangweixiaofeizhetigonganquankekaodechanpin。

有效滅菌的超高溫處理方式
shipinanquanshishipinxingyezhongzuizhongyaodekaolvyinsu,weilehuodesuoxudechanpintexing,yijisuoxiwangdehuojiaqi,baozhuanghechaogaowenmiejunzaitigongchanpinanquanhebaozhenghuojiaqifangmianbanyanzhefeichangzhongyaodejiaose。
chaogaowenchulishizaiyetaishipinjiagongguochengzhongjiangzuijiadewendushijianzuhe,shichanpindadaoyigewujundezhuangtai,ranhoushusongzhiguanzhuangjiwanchengwujunbaozhuang。liruchanpindeyuancailiaozhonghuoduohuoshaodouhuiyougezhongjunlei,qizhongjuedaduoshukeyitongguoyibanderechulibeishamie。danshi,zaizhexiejunleidangzhongyouyizhongjiaozuoyabaodejunleishifenwanqiang,tebieshinaireyabao,zheshitongchangjiuxuyaocaiyongchaogaowenmiejunfangshijinxingshamie。chaogaowenmiejunguochengzhong,shouxianyaobaozhengmiejunxiaoguo,danshizaichanpindeshoureguochengzhong,wangwanghuichanshenghuaxuefanying,yincijiyaokaolvchanpindewujunxing,youyaojinliangbimianchanpinyinshourechanshengdehuaxuebianhuadaozhifengweihuoqiweifangmiandegaibian,congerjianshaoduichanpinbenshendefumianyingxiang。
超高溫滅菌生產過程主要分為3個步驟。首先是預殺菌,讓生產設備達到無菌的狀態。接下來進行生產運行,產品會源源不斷地進入超高溫滅菌機,通過加熱、滅菌來實現產品無菌的狀態;然(ran)後(hou)輸(shu)送(song)到(dao)灌(guan)裝(zhuang)機(ji),最(zui)後(hou)進(jin)到(dao)包(bao)裝(zhuang)裏(li)麵(mian)。生(sheng)產(chan)結(jie)束(shu)後(hou),需(xu)要(yao)對(dui)滅(mie)菌(jun)機(ji)進(jin)行(xing)清(qing)洗(xi),在(zai)一(yi)個(ge)完(wan)整(zheng)的(de)生(sheng)產(chan)周(zhou)期(qi)中(zhong),利(li)樂(le)會(hui)采(cai)用(yong)各(ge)種(zhong)配(pei)置(zhi),各(ge)種(zhong)方(fang)法(fa)延(yan)長(chang)整(zheng)體(ti)生(sheng)產(chan)運(yun)行(xing)時(shi)間(jian),其(qi)中(zhong)包(bao)括(kuo)控(kong)製(zhi)產(chan)品(pin)的(de)結(jie)焦(jiao)、降低生產能耗、減少產品損失等。
liledechaogaowenmiejunjiejuefangan,keyifenweiliangdalei。yishizhijiejiareshichaogaowen,jizhengqiyuchanpinzhijiehunhe,shunjianjiangwendutishengzhisuoxuyaodemiejunwendu。lingyileichengweijianjiejiareshichaogaowen,zheyeshimuqianzaishajunjifangmianyingyongzuiduodechulifangshi。jianjieshichaogaowenxitongcaiyonggezhongbutongleixingderejiaohuanqi,rubanshi、管式、還有最新的盤管式等形式,能夠滿足不同產品的應用需求。
ruguobajianjieshihezhijieshidechaogaowenmiejunjinxingduibi,keyifaxianjianjiejiareshichaogaowenmiejundeyoudianshigaoxiaorehuishou,caiyongzhezhongfangshijinxingshengchan,keyishixianzuididenenghao,jiangdizhengtiyunxingchengben。erzhijiejiareshichaogaowenmiejunzekeyijiangdichanpinderefuhe,jianshaochanpinzaishoureguochengzhongchanshenghuaxuefanying,duiyixiereminganxingbijiaogaoqierongyijiejiaodechanpineryanshihenhaodejiagongchulifangshi,danqiquedianshinenghaoyuzhengqihaoliangxiangduijiaogao。chulejianjieshihezhijieshidechaogaowenwai,lilehaituichulezuixindeTetra Vertico超高溫滅菌設備,可以處理幾乎所有品類的產品。
做節能減排的高效滅菌係統
伴隨著人們對美好環境的訴求,在保證產品質量安全的同時也需要關注環境保護。但是生產過程中不可避免的會消耗能源、paifangwushui,yincizaizhenggeshengchanguochengzhonglileyeshifenguanzhunengyuandejieyue。duiqiyeeryanshengchanxiaolvzhiguanzhongyao,suoyibuguancaiyonghezhongfangshidehuanrexingshijijiejuefangan,lileshizhongjianchicongchanpinzhiliang、生sheng產chan效xiao率lv及ji客ke戶hu本ben身shen的de可ke持chi續xu發fa展zhan來lai進jin行xing考kao慮lv。從cong超chao高gao溫wen滅mie菌jun的de主zhu要yao特te征zheng來lai看kan,采cai用yong產chan品pin和he產chan品pin直zhi接jie的de熱re回hui收shou方fang式shi可ke以yi極ji大da提ti高gao熱re回hui收shou效xiao率lv,降jiang低di生sheng產chan能neng耗hao。此ci外wai利li樂le還hai采cai用yong可ke以yi在zai線xian平ping和he酸suan堿jian添tian加jia的de低di損sun耗hao平ping衡heng桶tong及ji無wu菌jun休xiu眠mian等deng功gong能neng以yi減jian少shao產chan品pin損sun失shi。
muqianjuedaduoshudechaogaowenshajunjizaichanpinjiarehelengqueshi,doucaiyongshuizuoweizhongjianjiezhilaiduichanpinjinxingjiarehuozhelengque。erzhijierehuishouzeshilengchanpinherechanpinzhijianxianghuzuoyong,jiweishajunheyishajundechanpinzhijiejinxingreliangjiaohuan,buzaiyongshuizuoweizhongjianjiezhi,congertigaozhengtixitongderehuishouxiaolv,jiangdizhengqinenghaozhi25kg/1000L產品,熱回收效率可達92%。直接熱回收在降低蒸汽能耗的同時,降低了冰水耗量,不管是熱媒還是冷媒都得到了極大的節約。
針對不同應用類型,有不同的配置可與之相匹配。例如,產品與水換熱的CM版本,比較適用於含有一些纖維、果肉這些產品的處理。采用產品和產品直接換熱的稱為CMR版本,根據熱回收溫度的不同,又可分為CMR75和CMR125兩種不同的類型。
在zai延yan長chang生sheng產chan運yun行xing時shi間jian方fang麵mian,利li樂le為wei超chao高gao溫wen滅mie菌jun係xi統tong配pei置zhi了le蛋dan白bai穩wen定ding管guan。因yin為wei對dui含han蛋dan白bai的de產chan品pin而er言yan,蛋dan白bai質zhi在zai受shou熱re時shi容rong易yi變bian性xing結jie焦jiao,所suo以yi滅mie菌jun機ji內nei部bu配pei置zhi了le蛋dan白bai穩wen定ding管guan,可ke以yi使shi蛋dan白bai在zai最zui終zhong加jia熱re之zhi前qian,具ju有you一yi定ding的de穩wen定ding性xing,避bi免mian最zui終zhong加jia熱re階jie段duan產chan生sheng大da量liang結jie焦jiao。通tong過guo精jing確que的de控kong製zhi熱re水shui和he產chan品pin最zui終zhong加jia熱re的de溫wen差cha,並bing通tong過guo流liu量liang控kong製zhi進jin一yi步bu調tiao整zheng熱re水shui的de溫wen度du,最zui大da程cheng度du的de延yan長chang整zheng個ge生sheng產chan的de運yun行xing時shi間jian。
duiyuchanpindesunshi,jizaishuihechanpinqiehuanguochengzhongchuxianchanpinheshuihunhedexianxiang,lilecaiyongleshuangpinghengtongsheji。tongguoyigefazukongzhi,keyizaichanpinjinrupinghengtongzhiqian,jiangpinghengtongneideshuipaikong,bimianlechanpinyushuizaiqiehuanguochengzhongchanshengdalianghunhe,tebieshiduiyuyixiechengbenjiaogaodechanpin,jianshaochanpinsunshijuyougengdadejingjixiaoyi。shuangpinghengtongdeshejihaikeyitongguozaixianlianxutianjiafangshijingqueditiaopeisuanjianye,jiangsuanjianyetianjiadaozhenggexitongzhongqu,congerjianshaoqingxidexunhuanshijian。
利li樂le的de超chao高gao溫wen殺sha菌jun設she備bei還hai有you一yi個ge重zhong要yao的de功gong能neng就jiu是shi無wu菌jun休xiu眠mian。殺sha菌jun機ji在zai運yun行xing過guo程cheng中zhong,當dang上shang下xia遊you設she備bei出chu現xian異yi常chang,可ke以yi將jiang其qi切qie換huan進jin入ru一yi個ge無wu菌jun休xiu眠mian狀zhuang態tai,通tong過guo無wu菌jun水shui循xun環huan降jiang低di運yun行xing流liu量liang,維wei持chi整zheng個ge設she備bei的de無wu菌jun狀zhuang態tai。等deng到dao上shang下xia遊you設she備bei故gu障zhang排pai除chu後hou重zhong新xin投tou入ru生sheng產chan,這zhe樣yang可ke以yi有you效xiao避bi免mian停ting機ji後hou重zhong新xin進jin行xing滅mie菌jun、升溫、清洗的過程,極大地節約生產成本,對於蒸汽、水、電力的節約,可達到75%。針對於半流量或者更低流量的運行,利樂還配置了分段加熱的形式,降低產品的熱負荷,保證產品質量。
利樂超高溫滅菌的解決方案,可對連續運行的時間、產品損失、蒸汽能耗及水耗量等性能參數給予有效的保證。
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